Glen, a third generation umbrella maker, takes full rolls of water-repellant cotton, nylon, or polyester and splits them in half, using a knife with a rotating blade. After the half rolls have been hemmed, Glen cuts the triangular umbrella panels. The knife will cut through 50 layers of fabric at a time.
These panels are then sewn together, usually eight per umbrella, to form complete umbrella covers. Stripes and patterns are carefully arranged to create an attractive umbrella. A tie-around with a snap closure is sewn into one seam on each umbrella
Onto the complete umbrella covers wood, metal or plastic tips are sewn, which will later be pulled onto the ends of the ribs.
The cover is then attached to the umbrella frame. The frame is a pre-assembled unit of a shaft and 8-16 ribs. The tacking machine sews the cover onto each rib in the middle.
Finally, the tips are pulled on to the ends of the ribs, the umbrella is rolled neatly, and a handle is drilled to the correct diameter of the shaft. The handle is then glued in place.
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